Case studies

Mayford conducted a comprehensive Hazard and Operability (HAZOP) study for a petrochemical processing facility to identify potential process deviations, operational hazards, and safety risks before commissioning. The study helped improve process reliability, strengthen safety measures, and support a safe and efficient plant startup.

Mayford performed a Quantitative Risk Assessment (QRA) for an LNG storage facility to evaluate fire, explosion, and gas dispersion scenarios. The assessment provided risk-based recommendations that improved facility layout, emergency planning, and compliance with international safety standards.

Mayford supported the digital transformation of a process plant by implementing an electronic Permit to Work (ePTW) system. The solution streamlined permit approvals, improved work authorization processes, enhanced visibility, and strengthened control of work across the facility.

Mayford carried out hydraulic analysis and debottlenecking studies to identify flow restrictions within a refinery utility network. By optimizing system performance, the project enhanced operational efficiency, reduced pressure losses, and improved overall plant reliability.

Mayford conducted a Process Safety Management (PSM) gap assessment to evaluate existing safety practices against recognized international standards. The assessment identified improvement opportunities and provided a structured roadmap to enhance process safety performance and regulatory compliance.

Mayford developed a concept for an AI-enabled Operational Risk Dashboard that brings together real-time safety data, operational KPIs, and predictive analytics into a single platform. The solution is designed to improve decision-making, increase operational visibility, and support the future of intelligent industrial safety management.